Pellet Torch - Design, Material, Maintenance From HNJBL Manufacturer
Sep 02, 2024
Pellet Torch (Pellet stove) can maximize combustion efficiency while reducing environmental impact. Compared with traditional wood stoves, pellet stoves not only burn more thoroughly, but also produce significantly less exhaust gas and ash. It is a heating device that meets modern environmental protection requirements.
What Is a Pellet Torch?
Pellet Torch, also known as pellet rocket stove, is an efficient and environmentally friendly biomass combustion device. It adopts advanced combustion technology to achieve efficient heating by burning biomass pellet fuel at high temperature and high speed. The name of the rocket stove comes from its unique combustion structure and efficient smoke exhaust system. The flame produced during combustion is shaped like a rocket tail flame, and the combustion process is efficient and clean. The design of the pellet rocket stove focuses on making full use of the energy of the fuel. By optimizing the combustion chamber structure and air flow, the full combustion of the fuel and the maximum utilization of energy are achieved.
Design Concept Of Pellet Stove:
The core of the design of the rocket stove lies in its unique air flow and combustion chamber structure. Traditional rocket stoves use the chimney effect to fully mix air and fuel through a narrow combustion chamber and a long flue, thereby achieving efficient combustion. Pellet stoves are usually designed in an L-shape or J-shape, with the combustion chamber located at the bottom and the flue pointing vertically upward, forming a strong updraft and enhancing the combustion effect.
Based on the rocket stove, the pellet rocket stove further optimizes air flow and combustion efficiency. Through the precisely designed air inlet and combustion chamber structure, the pellet rocket stove can accurately control the air supply during the combustion process, ensuring that the pellet fuel can be fully burned, reducing unburned carbon emissions, and maximizing heat output.
What Materials Are Pellet Stoves Made Of?
As a high-efficiency heating device, the performance and durability of the pellet stove depend largely on the materials used. Different materials not only affect the service life and combustion efficiency of the stove, but also have a direct impact on the overall safety and user experience.
The stove frame and base are the basic structural components of the pellet stove. Their main function is to support the weight of the entire stove and provide stable support. In order to meet these requirements, carbon steel is usually used as the main material. Why use carbon steel? Here are some reasons:
- High strength: Carbon steel has excellent mechanical properties and high strength, and can withstand various loads during the use of the stove, such as the weight of the fuel, the heat generated by combustion, etc.
- Durability: Under normal use conditions, the carbon steel stove frame and base can provide long-term and reliable support.
- Cost-effectiveness: The production cost of carbon steel is relatively low, which can effectively control the production cost of the stove and provide users with a cost-effective choice.
- Coating treatment: In order to improve the corrosion resistance of carbon steel, the stove frame and base are usually treated with an anti-rust coating to increase its service life in high temperature and humid environments.
2. Furnace body:
The furnace body is the core component of the pellet stove. It is in direct contact with the flame and is responsible for heat transfer during the combustion process. The furnace body of the pellet stove is usually made of high-temperature resistant glass tubes. Its main features are as follows:
- High temperature resistance: High-temperature resistant glass tubes can withstand temperatures up to 1000°C, which is especially important for high-temperature combustion environments. Its good heat resistance ensures that the furnace body remains stable during the combustion process and will not break due to overheating.
- Transparency: The high-temperature resistant glass tube has excellent transparency, which allows users to observe the internal combustion state and help adjust the operation during the combustion process. You can also enjoy the beautiful flame.
- Thermal conductivity: The high-temperature resistant glass tube has good thermal conductivity, which can effectively transfer the heat generated by combustion to other parts of the furnace body, improving the overall thermal efficiency.
- Corrosion resistance: The high-temperature glass has excellent corrosion resistance, which can resist the acidic gas and smoke generated during the combustion process, and prevent the corrosion and degradation of the material.
3. Furnace cap:
The furnace cap is located on the top of the pellet stove, which can shield and control the airflow and heat during the combustion process. The furnace cap is usually made of carbon steel, and its features include:
- High temperature resistance: Similar to the furnace frame and base, the furnace cap uses carbon steel to withstand high temperature conditions and ensure the stability of the structure under high-temperature combustion conditions.
- Stable structure: The furnace cap made of carbon steel can effectively seal the furnace body, prevent the leakage of fuel and heat, and maintain the overall sealing of the stove.
- Protective function: The design of the furnace cap also includes some safety protection functions. If it encounters rain and snow, the furnace cap can ensure the normal combustion of the flame.
Maintenance And Care Of Pellet Stoves:
In order to extend the service life of pellet stoves and ensure their operating efficiency, maintenance is essential. Here are some recommended maintenance measures:
- Regularly clean the combustion chamber: After each use, the ashes in the combustion chamber should be cleaned to keep the combustion chamber clean. Regularly check the condition of the refractory materials and replace them in time if damaged.
- Furnace body maintenance: Regularly clean the carbon deposits and ash in the pipes to ensure that the flue is unobstructed. Check the sealing of the flue joints to prevent flue gas leakage.
- Appearance maintenance: Regularly clean the appearance of the pellet stove and check whether the coating has signs of peeling or corrosion. If necessary, repair or repaint the coating to prevent the stove frame from rusting.
As a professional pellet stove manufacturer, we are committed to providing the best quality products and services to bring more convenience and comfort to your life and work. If you are interested in our pellet stoves, please feel free to contact us!
